Additively Manufactured Dragonfly-Inspired Wings for Bio-Faithful Flapping MAV Development.

Abstract

This work presents a first-iteration bio-faithful dragonfly-inspired wing designed for future flapping micro air vehicle (MAV) applications. Using high-resolution imaging, the natural venation pattern of fore- and hindwings was reconstructed in CAD and reproduced through high-precision stereolithography at 1:1 and 3:1 scale. The printed polymeric wings successfully preserved the anisotropic stiffness distribution of the biological structure, enabling realistic bending and torsional responses. Modal analysis and dynamic testing confirmed that the lightweight designs operate within the biologically relevant 20-40 Hz range and that geometry and material choices allow predictable tuning of natural frequencies. Preliminary aerodynamic estimates captured the characteristic anti-phase lift behavior of four-wing flapping, while schlieren and infrared thermography demonstrated that heat dispersion and flow features follow the vein-driven structural pathways of the printed wings. Together, these results validate the feasibility and functional relevance of bio-faithful venation architectures and establish a solid foundation for future iterations incorporating membranes, full kinematic actuation, and higher-fidelity aeroelastic modeling.