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Peer-reviewed veterinary case report

How can lace embroidery improve surgical mesh implants?

By Tonndorf R et al.·2026·Leibniz Institute of Polymer Research Dresden, Germany·View original on Europe PMC

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Original publication title: Beyond decoration: free-standing lace embroidery for 3D shaped surgical mesh implants.

Plain-English summary

This study looked at a new way to create surgical mesh pockets using a technique called free-standing lace embroidery. Unlike traditional methods that can leave wrinkles and excess material, this embroidery method allows for the production of mesh pockets that fit better on curved surfaces and can be made in different sizes and shapes. Tests showed that these embroidered pockets are strong and fit well without much wrinkling. The findings suggest that this embroidery technique could be a useful option for making custom surgical mesh implants for patients.

Abstract

Conventional mesh pockets manufactured from flat textiles by cutting and sewing often display wrinkles, excess material, and suboptimal fit on curved surfaces. This study demonstrates that free-standing lace embroidery enables the production of near-net-shape hemispherical mesh pockets with predefined pore geometries using standard embroidery machines. These pockets are scalable to different implant sizes and shapes. Experimental evaluations, including tensile and drop testing as well as 3D surface scanning, confirmed that the pockets are mechanically robust and exhibit excellent conformity with minimal wrinkling. These results highlight the potential of embroidery as a versatile platform for developing patient-specific surgical mesh implants.

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Original publication on Europe PMC: https://europepmc.org/article/MED/41781409