Bioinspired Heat Exchangers: A Multi-Scale Review of Thermo-Hydraulic Performance Enhancement.

Abstract

Heat exchangers are central to energy and process industries, yet performance is bounded by the trade-off between higher heat transfer and greater pressure drop. This review targets indirect-type heat exchangers and organizes bioinspired strategies through a multi-scale lens of surface, texture, and network scales. It provides a structured comparison of their thermo-hydraulic behaviors and evaluation methods. At the surface scale, control of wettability and liquid-infused interfaces suppresses icing and fouling and stabilizes condensation. At the texture scale, microstructures inspired by shark skin and fish scales regulate near-wall vortices to balance drag reduction with heat-transfer enhancement. At the network scale, branched and bicontinuous pathways inspired by leaf veins, lung architectures, and triply periodic minimal surfaces promote uniform distribution and mixing, improving overall performance. The survey highlights practical needs for manufacturing readiness, durability, scale-up, and validation across operating ranges. By emphasizing analysis across scales rather than reliance on a single metric, the review distills design principles and selection guidelines for next-generation bioinspired heat exchangers.