Effect of a Recycled Phosphogypsum Modifier on the Performance of High-Content Phosphogypsum Cementing Materials.

Abstract

Phosphogypsum, a byproduct of phosphate fertilizer production, represents a significant environmental concern due to its large-scale production and low utilization rates. Although preparing phosphogypsum-based cementitious materials offers a potential solution to these issues, high-content phosphogypsum cementitious systems encounter significant technical barriers, including long setting durations and insufficient early-age strength development, thereby restricting their practical implementation. Hence, this research developed innovative modifiers through an environmentally friendly low-temperature thermal activation process (100-160 °C) utilizing recycled phosphogypsum aggregates and circumventing the substantial carbon emissions associated with conventional modification approaches. Systematic characterization demonstrated that the dehydration phase modifier synthesized at 120 °C (DH120) exhibited optimal phase composition, resulting in a 35.7% enhancement in its 14-d compressive strength (9.8 MPa vs. 7.2 MPa for the control) and an 11.3% reduction in its initial setting time (27.5 vs. 31.0 h for the control). Microstructural characterization by low-field nuclear magnetic resonance and X-ray diffractometry revealed that DH120 effectively enhanced refinement of the pore structure (37.7% mesopore volume reduction) and promoted the ettringite crystallization kinetics. This work establishes a sustainable framework for utilizing industrial byproducts in cementitious material systems.