Mechanical FBG-Based Sensor for Leak Detection in Pressurized Pipes: Design, Modal Tuning, and Validation.

Abstract

This study presents the design, modeling, and experimental validation of a frequency-tuned mechanical sensor (MS) integrating a fiber bragg grating (FBG) for the detection of leak-induced vibrations in pressurized steel pipelines. Unlike conventional bonded FBGs-which directly follow the local wall deformation-the proposed MS consists of a base-fiber-mass transducer geometrically tuned so that its natural frequencies coincide with the dominant vibration modes of the pipe in the 5-7 kHz range. A combined framework of finite element analysis (FEA), computational fluid dynamics (CFD), and laboratory measurements was developed to assess the coupling between the pipe and the sensor. Results show that the MS behaves as a selective mechanical amplifier, enhancing strain sensitivity and signal-to-noise ratio (SNR) by up to 15 dB compared to a directly bonded FBG. The workflow integrates modal tuning, an equivalent harmonic excitation derived from CFD-based pressure fields, and frequency-response validation, leading to a mechanically optimized FBG transducer capable of discriminating high-frequency leak signatures. The excellent agreement between the simulation and experiment confirms that geometric resonance coupling provides an effective route to amplify leak-induced strain, offering a compact, scalable, and high-sensitivity solution for vibration-based leak detection in industrial pipelines.