Research on the Layout Design of Auxiliary Support Modules for Suppressing Machining Chatter in Thin-Walled Beams.

Abstract

A well-designed clamping layout significantly enhances the dynamic stiffness of a manufacturing system, improving its stability and suppressing cutting chatter in workpieces. This paper focuses on the machining of thin-walled beams, which are prone to vibration and have low stiffness, especially under hydraulic floating clamping conditions. By analyzing the system stability domain, we propose a method to improve system stiffness through strategic design of support module layouts. Finite element dynamic simulations and modal hammer experiments were conducted to validate this approach. The results show that the proposed layout design method increases the relative central frequency by 13.49% and the relative fundamental frequency by 8.51%. These findings demonstrate a substantial improvement in the dynamic stiffness of the part-clamping system, confirming that the auxiliary support module layout design method effectively enhances system dynamic stiffness and suppresses cutting chatter.