Rolling Contact Fatigue Behavior of Pitch Bearing Raceway in Offshore Wind Turbines.

Abstract

As critical components in offshore wind turbine (OWT) systems, pitch bearings require exceptional fatigue resistance to ensure the extended operational lifespan and structural reliability demanded by marine environments. Failure of these bearings due to rolling contact fatigue (RCF) can severely affect the economic efficiency of offshore wind turbines and potentially lead to safety accidents involving both humans and machinery. A simulation model for pitch bearings used in a 3 MW OWT is established to study the RCF behavior under operational conditions based on continuum damage mechanics. Both the elastic and plastic damage are considered in the damage process through a Python script. A user subroutine UMAT is programmed to depict the gradual deterioration of mechanical properties. The results indicate that the fatigue damage of the raceway exhibits significant nonlinear characteristics, with elastic damage playing a predominant role in determining its fatigue life under operational conditions.