Low-Velocity Impact Behavior of PLA BCC Lattice Structures: Experimental and Numerical Investigation with a Novel Dimensionless Index.

Abstract

Lattice structures are lightweight architected materials particularly suitable for aerospace and automotive applications due to their ability to combine mechanical strength with reduced mass. Among various topologies, Body-Centered Cubic (BCC) lattices are widely employed for their geometric regularity and favorable strength-to-weight ratio. Advances in Additive Manufacturing (AM) have enabled the precise and customizable fabrication of such complex architectures, reducing material waste and increasing design flexibility. This study investigates the low-velocity impact behavior of two polylactic acid (PLA)-based BCC lattice panels differing in strut diameter: BCC1.5 (1.5 mm) and BCC2 (2 mm). Experimental impact tests and finite element simulations were performed to evaluate their energy absorption (EA) capabilities. In addition to conventional global performance indices, a dimensionless parameter, D∗, is introduced to quantify the ratio between local plastic indentation and global displacement, allowing for a refined characterization of deformation modes and structural efficiency. Results show that BCC1.5 absorbs more energy than BCC2, despite the latter's higher stiffness. This suggests that thinner struts enhance energy dissipation under dynamic loading. Despite minor discrepancies, numerical simulations provide accurate estimations of EA and support the robustness of the D∗ index within the examined configuration, highlighting its potential to deformation heterogeneity.